North America Forged Steel Grinding Media Market Size By Application (Thermal Power Plant, Mineral Dressing, Chemical Engineering), By Product (Forged Steel Grinding Ball, and Forged Steel Grinding Cylpeb), By Steel Grade (Medium Carbon Steel, Low Carbon Steel, High Carbon Steel), By Ball Size (Below 20-40 mm, 41-70 mm, 71-90 mm, 91mm to above 125 mm), By Steel Ball Manufacturing Process (Forged Steel Balls, Cast Steel Balls, Hot Rolled Steel Balls), By Geographic Scope And Forecast

North America Forged Steel Grinding Media Market Size And Forecast

North America Forged Steel Grinding Media Market size was valued at USD 838.83 Million in 2022 and is projected to grow to USD 1,190.10 Million by 2030 with a CAGR of 4.74% between 2023-2030.

Rising investment in research and development for the Forged steel grinding media and technological innovation and advancement will soon open up new market opportunities. Also, government spending on mining and infrastructure is propelling the North American market for forged steel grinding media. The North America Forged Steel Grinding Media Market report provides a holistic evaluation of the market. The report offers a comprehensive analysis of key segments, trends, drivers, restraints, competitive landscape, and factors that are playing a substantial role in the market.

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North America Forged Steel Grinding Media Market Executive Summary

Steel grinding media is perfect for this operation because ore particles must travel through the process. Alloys of iron and carbon are used to create steel ball grinding media. Additionally, the superior properties of forged steel grinding media, such as high impact toughness, lower breaking rate, uniform hardness throughout the ball, and high wear resistance, drive demand in the North America market. The shock-absorbing, solidly built, and dependable forged steel balls also have the perfect hardness for use in ball mills for grinding. Cast steel balls and forged steel balls are the two primary categories of steel grinding media. Several factors, including the broad range of applications for grinding media across several industries, including chemical engineering and mineral dressing, as well as emerging markets in North America, are driving the significant growth of the forged steel grinding media market.

Based on the product, forged steel grinding balls accounted for the largest segment in the North American market owing to the advantages of forged steel grinding balls, including superior surface quality, higher durability, withstanding impact and abrasion, and a tendency to maintain circularity. Based on the steel grade, medium Carbon Steel accounted for the largest market share in the North American forged steel grinding media market due to the rising demand for medium carbon steel from various end-use industries. Based on the application, Mineral Dressing accounted for the largest market share in North America due to the increasing investment in ore extraction activities, pushing the adoption of steel grinding media.

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North America Forged Steel Grinding Media Market Attractiveness Analysis

The Forged Steel Grinding Media Market is experiencing a scaled level of attractiveness in the U.S. The country accounted for the largest market share in 2022 and is projected to grow at the highest CAGR during the forecast period. Canada was the second-largest market in 2022; it is projected to grow at the highest CAGR. The U.S. forged steel grinding media market is steadily growing due to factors such as strong industrial demand for the production of seamless tubes and the increased need for cement plants and energy-efficient coal-fired power plants. Additionally, industry-wide partnerships and initiatives between forging businesses, suppliers, academic institutions, and government research facilities are anticipated to help the US forging sector make the most of its resources in the development, production, and application of cutting-edge technology.

North America Forged Steel Grinding Media Market Outlook

The rising demand for forged steel grinding media from various end-use applications drives the regional market. Forged steel grinding balls are frequently made of low-carbon alloy, high-manganese alloy steel, and high-carbon steel. The major players have created several competitive and effective patent-forged grinding balls based on these materials. The items come in sizes from 20mm to 150mm or 1 inch to 6 inches, and the company can also provide any other size upon request from the customer. The benefits and qualities of forged steel grinding media drive market expansion. The impact toughness is high, impact toughness is more than 12J / cm2, the broken rate is low, the actual broken rate is not higher than 0.5 percent, the loss of forged grinding ball round rate is low, and the dropping test in an 8-meter-high tester was performed more than 20,000 times. The forged steel grinding ball has a high surface hardness of 58-65HRC and a volume hardness of 57-64HRC.

Rising investment in research and development for the Forged steel grinding media and technological innovation and advancement will soon open up new market opportunities. Also, government spending on mining and infrastructure is propelling the North American market for forged steel grinding media. The demand is increasing due to the region’s manufacturing sector expansion. This is attributed to fast industrialization and the usage of forged steel grinding balls in manufacturing to extract valuable raw materials. Other factors such as technological advancements, expansion of manufacturing sector, an increasing focus on energy efficient solutions is driving the market growth.

However, the market faces challenges owing to the availability of substitute products like ceramic balls and high chromium cast irons (HCCIs). The mineral processing, coal, ceramic, and cement industries all employ high chromium cast irons (HCCIs) because they are good wear-resistant materials. Because there is such a high-volume fraction of hard chromium carbides, HCCIs have outstanding wear resistance. Also, volatility in raw material prices is a significant restraint that can impact the North America forged steel grinding media market.

North America Forged Steel Grinding Media Market: Segmentation Analysis

The North America Forged Steel Grinding Media Market is segmented on the basis of Application, Product, Steel Grade, Ball Size, Steel Ball Manufacturing Process, and Geography.

North America Forged Steel Grinding Media Market, By Application

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Based on Application, the market is segmented into Thermal Power Plant, Mineral Dressing, Chemical Engineering, and Others. Mineral Dressing accounted for the largest market share in 2022 and is projected to grow at the highest CAGR during the forecast period. Thermal Power Plant was the second-largest market in 2022. The primary function of the grinding media is to grind the minerals into powder whereas it is also used as an energy carrier to determine the breakage behavior of ores. Growing demand for various metals is pushing the need for ore extraction using grinding media. Increasing investment in ore extraction activities in North America is pushing the adoption of steel grinding media.

North America Forged Steel Grinding Media Market, By Product

By Product, the market is segmented into Forged Steel Grinding Ball, and Forged Steel Grinding Cylpeb. Forged Steel Grinding Ball accounted for the largest market share in 2022, and is projected to grow at the highest CAGR during the forecast period. Forged Steel Grinding Cylpeb was the second-largest market in 2022. These balls are frequently employed in industries including mining and metallurgy. They also have uses in the chemical sector, coal-fired power plants, cement mills, and other places.

North America Forged Steel Grinding Media Market, By Steel Grade

By Steel Grade, the market is segmented into Medium Carbon Steel, Low Carbon Steel, High Carbon Steel, Others. Medium Carbon Steel accounted for the largest market share in 2022 and is projected to grow during the forecast period. Low Carbon Steel was the second-largest market in 2022. However, High Carbon Steel is projected to grow at the highest CAGR. The most common use of medium-carbon steels is when a structure or product needs stronger mechanical characteristics. It’s common to compare them to low-carbon steels. Higher carbon, higher manganese, or both are typically needed to increase mechanical characteristics, section thickness, or hardening depth. Hardening, strengthening, and cold working is all part of fabrication. Prior to use, cold-formed components of these steel-based products can undergo annealing, normalizing, or quenching and tempering treatments. These products are used in various end-use applications.

North America Forged Steel Grinding Media Market, By Ball Size

By Ball Size, the market is segmented into Below 20-40 mm, 41-70 mm, 71-90 mm, 91mm to above 125 mm. Below 20-40 mm accounted for the largest market share in 2022 and is projected to grow during the forecast period. 41-70 mm was the second-largest market in 2022. The grinding media for industrial ball mills were sized and visually inspected for deviation from the initial spherical shape. The shape of the media was represented by 2D plane ball shapes photographed with a camera. All grinding media with a diameter less than 31.5mm no longer maintain a spherical shape, with the tendency increasing with media size.

North America Forged Steel Grinding Media Market, By Steel Ball Manufacturing Process

By Steel Ball Manufacturing Process, the market is segmented into Forged Steel Balls, Cast Steel Balls, Hot Rolled Steel Balls. Forged Steel Balls accounted for the largest market share in 2022, and is projected to grow during the forecast period. Cast Steel Balls was the second-largest market in 2022, it is projected to grow at the highest CAGR. Forged Steel Balls are used in gold mining, cement plants, oil refineries, and other large-scale industrial applications. They are machine-made in standard sizes ranging from 20mm to 75mm. They are handcrafted (hit with an air hammer) and range in size from 75mm to 125mm.

North America Forged Steel Grinding Media Market, By Geography

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On the basis of regional analysis, the North America Forged Steel Grinding Media Market is classified into US, Canada, and Mexico. U.S. accounted for the largest market share in 2022 and is projected to grow at the highest CAGR during the forecast period. Canada was the second-largest market in 2022. The U.S. forged steel grinding media market is steadily growing due to factors such as strong industrial demand for the production of seamless tubes and the increased need for cement plants and energy-efficient coal-fired power plants. Additionally, industry-wide partnerships and initiatives between forging businesses, suppliers, academic institutions, and government research facilities are anticipated to help the US forging sector make the most of its resources in the development, production, and application of cutting-edge technology. The U.S forging market is fragmented and suppliers are adopting growth strategies such as focusing on delivering products via multiple distribution channels to compete in the market.

Key Players

The major players in the market are; Molycop, ME Elecmetal, Union Process, Inc., Magotteaux, AIA Engineering, Gerdau, Sepor, Vítkovice, Zircoa, Virina Steel, and others. This section provides a company overview, ranking analysis, company regional and industry footprint, and ACE Matrix.

Company Market Ranking Analysis

The company ranking analysis provides a deeper understanding of the top 3 players operating Forged Steel Grinding Media Market. VMR takes into consideration several factors before providing a company ranking. The top three players for the Forged Steel Grinding Media Market are AIA Engineering, Magotteaux, and Molycop. The factors considered for evaluating these players include company’s brand value, product portfolio (including product variations, specifications, features and price), company presence across major regions, product related sales obtained by the company in recent years and its share in the total revenue. VMR further study the company’s product portfolio based on the technologies adopted or new strategies undertaken by the company to enhance their market presence North America. We also consider the distribution network (online as well as offline) of the company that helps us to understand the company’s presence and foothold in various Forged Steel Grinding Media Markets.

Company Regional/Industry Footprint

The company’s regional section provides geographical presence, regional level reach, or the respective company’s sales network presence. For instance, Molycop has a presence in North America i.e. in US, Canada, and Mexico.

Apart from this, the industrial footprint section provides a cross-analysis of industry verticals and market players that gives a clear picture of the company landscape concerning the industries they serve their products. For Forged Steel Grinding Media Market, three industries have been considered, i.e., Thermal Power Plant, Mineral Dressing, and Chemical Engineering. For instance, Molycop has its presence in Mineral Dressing, and Chemical Engineering. All the companies considered for profiling are reviewed similarly under this section. These sections help us to understand the overall Forged Steel Grinding Media Market presence on a North America and country level.

Ace Matrix

This section of the report provides an overview of the company evaluation scenario in the Forged Steel Grinding Media Market. The company evaluation has been carried out based on the outcomes of the qualitative and quantitative analyses of various factors such as product portfolios, technological innovations, market presence, revenues of companies, and the opinions of primary respondents.

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